Manufacturing

Electrical Interconnect Capabilities

Interconnect Systems specialises in the design and manufacture of reliable, bespoke, and durable cable and wire harness systems for use in military, industrial, and commercial applications.

We understand the critical importance of reliability and durability in cable harness technology. That’s why we work closely with engineers and project managers to provide tailored solutions that ensure the best possible outcome for your defence or rail engineering project.

Design

Interconnect Systems engineers and partners have years of practical manufacturing experience, enabling us to design parts and assemblies for cost-effective complete systems. Using the latest in CAD and virtual prototyping technology, we can provide quick, sound engineering solutions for either existing parts or new designs. With a constant, open communication channel, we ensure any and all feedback throughout the process can be incorporated before manufacturing commences.

In order to meet the individual needs of your project, Interconnect Systems will produce tailored cable harness designs consisting of complete cable schematics, wiring diagrams and parts lists. This data pack can be supplied in a variety of formats including Visio, PDF, and DXF.

Testing and QA

Interconnect Systems offers 100% testing of every cable harness leaving our premises. Being approved to ISO 9001:2008 and operating to IPC620 Standards you can be sure you are receiving exactly what you have ordered.

We have an IPC trained specialist training and advising our technicians in line with our Quality System which is based on and aligned to the IPC / WHMA-A-620 standard.

Certification

Specific customer required testing can be carried out upon request. We provide computer system generated test reports which ship with your order, or we can provide in soft copy.

Specific customer required testing can be carried out upon request.

Our test capabilities include:

  • Automatic 4 wire testing
  • HIPot
  • DC insulation
  • DC screen resistance
  • RF cable loss
  • Fibre Optic – visual
  • Fibre Optic insertion loss

Assembly

Interconnect Systems offers electromechanical assembly ensuring all products fit and function together as designed. Partnering with us means you only require “one part number, one supplier and one solution”. The benefits are quicker final assembly, fully tested before delivery, with a single-supplier relationship to provide consistency and accountability.

Interconnect Systems: Our promise to you

With more over 20 years of extensive engineering design and manufacturing experience, Interconnect Systems is the number on choice for cable and wire harness systems.

Our successful  robust engineering solutions for cable and harnesses comes down to a few core principles that we apply to all our services, big and small.

  • All products supplied by Interconnect Systems – including all cable and wire harness products – are fully certified by our certification of conformance.
  • Our highly specialised and experienced team of engineers offer individualised feedback and advice throughout the project and beyond its completion.
  • We will work with you to find an optimum harness design that offers value for money and the highest level of support and performance quality as possible for your needs.
  • An open and clear communication channel, so that we present to you accurate and precise information, with realistic lead times.
  • A guaranteed response within 48 hours from all queries and lines of communication.